No.26, Meishirt Road, High-tech Industrial Development Zone, Gucheng County, Hengshui City, Hebei Province, China. Hotline: 132-5323-2012

National service, factory direct sales, the whole process to provide technical advice.Creating the ultimate user experience through design and technology
National Counseling Hotline:132-5323-2012

The large porcelain ceramic rubber liner丨seamless splicing design丨acid and alkali resistance life increased by 3 times

Hengshui Tongyuan Wear-resistant Material Co., Ltd, currently produces nearly 100 kinds of wear-resistant materials. Customized consultation is available

  • Brand: Tongyuan
  • Manufacturer: Tongyuan Wear-resistant Material
  • Manufacturing instructions: design customization, factory direct
  • Size of workpiece: 500*500cm
safe and reliable
well-made
Customized design
quality assurance (QA)
MessageAdd WeChatcopy
National Consultation Hotline 13253232012
  • 产品详情
  • Performance Parameters
  • Contact Us

您提到的“特大瓷Ceramic Rubber Liner”是一款结合陶瓷耐磨性与橡胶抗冲击性能的高性能liner,其核心优势在于Seamless splicing designcap (a poem)Acid and alkali resistance improves life by 3 timesThe characteristics of the The following is a detailed analysis:


1. Core product features

  • Ceramic + rubber composite structure
  • ceramic layerHigh-purity alumina ceramics, hardness up to Hv ≥ 1000, wear resistance far exceeds ordinary steel, resistance to particle scouring wear.
  • rubber backingHighly elastic natural/synthetic rubber absorbs shock vibrations (e.g. in mining ball mills, conveyor belt conditions) and reduces equipment noise.
  • Chemical bonding process: Ceramic and rubber are tightly compounded by high-temperature vulcanization to avoid peeling.
  • Seamless splicing design
  • Customized sizes: The area of a single liner can be more than 1 square meter (specific adjustable), reducing the number of seams and the risk of material jamming.
  • Acid and alkali resistance life increased by 3
  • Rubber formulation upgrade: Adopting butyl rubber or fluorine rubber, resistant to oil, weak acid, alkali and other chemical media, -40℃~120℃ working condition is stable.

2. Typical application scenarios

  • mining industry: Ball Mill Cylinder Liner, Concentrator Chute (Resistant to Iron Ore, Quartz Sand Abrasion).
  • electrical power: Lining of slurry circulation pumps for desulfurization systems (resistant to gypsum slurry Cl- corrosion).
  • metallurgy: Reactor agitator protection, acid and alkali tank lining (instead of PP/PTFE liner).
  • clinker: Raw material vertical mill air guide plate (seamless design to avoid cement powder accumulation).

3. Comparison with conventional liners

normExtra Large Porcelain Ceramic Rubber LinerManganese steel linersPure rubber liner
abrasion resistanceHigh (ceramic layer)Medium (easily deformed)lower (one's head)
impact resistanceExcellent (rubber cushioning)Poor (brittle)excellent
Acid and alkali resistance lifeMore than 6 years1-2 years3 years (soluble)
Ease of InstallationModular Quick ReleaseWelding complexitybonding

4. Recommendations for selection

  • Heavy wear + corrosive environments: Select 10-20mm ceramic layer + 8mm rubber substrate.
  • Large Size Requirements: Provide equipment drawings for customization to avoid on-site cutting (which affects edge strength).
WeiboWeChatFacebookCopy link

1. Basic physical parameters

sports event parameter value
Ceramic layer material 92%/95%/99% Aluminum Oxide Ceramic (optional)
Ceramic hardness ≥Hv1000 (Mohs 9)
Rubber layer material Natural rubber/NBR/Butyl rubber/Fluoroelastomer (optional)
Rubber hardness 60-90 Shore A (adjustable)
intensity 3.6-4.2 g/cm³ (ceramic layer)
Operating Temperature Range -40°C ~ +150°C (180°C for short periods)

2. Mechanical properties

sports event parameter value
compressive strength ≥850 MPa (ceramic layer)
bending strength ≥45 MPa (integral composite layer)
peel strength ≥15 N/mm (ceramic to rubber bond)
impact toughness ≥8 kJ/m² (falling ball impact test)

3. Abrasion and corrosion resistance

sports event parameter value
abrasion resistance ≤0.02 g/cm² (sandblast test, 1000 rpm)
acid resistance Mass loss <0.51 TP3T (981 TP3T H₂SO₄, 80°C x 24h)
alkali resistance Mass loss <0.3% (40% NaOH, 80°C x 24h)
Salt spray resistance 500h without cracking and blistering (5% NaCl solution)

 


4. Lifetime comparison data

  • General manganese steelliner: Lifespan of approx. 6-12 months in iron ore slurry transportation

  • this product: Measured life under the same working conditions ≥ 36 months (wear <3mm)


Maintenance recommendations: Check the bolt torque regularly (20-30 N-m recommended).

Contact us for your exclusive service!

联系电话phone

Service hotline:
132-5323-2012

微信WeChat
微信
复制微信copy

Click to copy the micro-signal

在线留言Message

Contact us for your exclusive service!