You mentioned "oversized porcelainCeramic Rubber Liner"It is a high-performance combining ceramic abrasion resistance with rubberized impact resistancelinerIts core strengths areSeamless splicing designcap (a poem)Acid and alkali resistance improves life by 3 timesThe characteristics of the The following is a detailed analysis:
1. Core product features
- Ceramic + rubber composite structure
- ceramic layerHigh-purity alumina ceramics, hardness up to Hv ≥ 1000, wear resistance far exceeds ordinary steel, resistance to particle scouring wear.
- rubber backingHighly elastic natural/synthetic rubber absorbs shock vibrations (e.g. in mining ball mills, conveyor belt conditions) and reduces equipment noise.
- Chemical bonding process: Ceramic and rubber are tightly compounded by high-temperature vulcanization to avoid peeling.
- Seamless splicing design
- Customized sizes: The area of a single liner can be more than 1 square meter (specific adjustable), reducing the number of seams and the risk of material jamming.
- Acid and alkali resistance life increased by 3
- Rubber formulation upgrade: Adopting butyl rubber or fluorine rubber, resistant to oil, weak acid, alkali and other chemical media, -40℃~120℃ working condition is stable.
2. Typical application scenarios
- mining industry: Ball Mill Cylinder Liner, Concentrator Chute (Resistant to Iron Ore, Quartz Sand Abrasion).
- electrical power: Lining of slurry circulation pumps for desulfurization systems (resistant to gypsum slurry Cl- corrosion).
- metallurgy: Reactor agitator protection, acid and alkali tank lining (instead of PP/PTFE liner).
- clinker: Raw material vertical mill air guide plate (seamless design to avoid cement powder accumulation).
3. Comparison with conventional liners
| norm | Extra Large Porcelain Ceramic Rubber Liner | Manganese steel liners | Pure rubber liner |
|---|---|---|---|
| abrasion resistance | High (ceramic layer) | Medium (easily deformed) | lower (one's head) |
| impact resistance | Excellent (rubber cushioning) | Poor (brittle) | excellent |
| Acid and alkali resistance life | More than 6 years | 1-2 years | 3 years (soluble) |
| Ease of Installation | Modular Quick Release | Welding complexity | bonding |
4. Recommendations for selection
- Heavy wear + corrosive environments: Select 10-20mm ceramic layer + 8mm rubber substrate.
- Large Size Requirements: Provide equipment drawings for customization to avoid on-site cutting (which affects edge strength).
Ji Public Security Filing No. 13112602000244
