Ceramic Rubber Diagonal Ramp / Counterflow Ramp Liner - Dacor Seamless

Ceramic Rubber Composite Diagonal Ramp / Backflow RampIt is one of the most important aspects of mixer design forHeavy wear and corrosion conditionsThe high-performance solution.

It combinesExtremely high wear resistance of ceramicscap (a poem)Excellent impact resistance and elasticity of rubberThe uses and advantages of these are far greater than those of ordinary metal diagonal bars.

Here are the details of its use and importance in mixers:

Core applications: simultaneous realization of Abrasion protection together with Efficient mixing

Ordinary metal diagonal bars are quickly worn out when mixing abrasive materials (e.g., ores, ceramic raw materials, certain chemicals), resulting in equipment damage and material contamination. Ceramic rubber composite tilting bar was born to solve this problem.

I. Extreme wear resistance and prolonged equipment life (the most important use)

1. Resistant to heavy wear and tear::
   • ceramic block: It is one of the most wear-resistant materials on earth, with a hardness second only to diamond. It can effectively resist the violent scouring and abrasion of materials (such as quartz sand, alumina, mineral powder, silicon carbide, etc.), and protect the metal cylinder below.
   • rubber layer: As a cushioning layer, it absorbs and disperses the impact of the material, avoiding the direct rupture of ceramics due to brittleness. At the same time, the rubber itself has good abrasion resistance.
2. Protecting the cylinder body: Without this protection, the metal cylinder walls of the mixer would quickly wear through, resulting in equipment scrap. The ceramic-rubber diagonal bars concentrate the wear and tear on themselves, and they are designed to be replaceable, which greatly extends the life of the mixer body and reduces overall maintenance costs.

II. Improving mixing efficiency (functional use)

1. Optimization of material movement: Like ordinary diagonal bars, they disrupt the symmetrical flow of the material, lifting and throwing the material during rotation for faster, more uniform mixing.
2. Prevents adhesion and scalingThe rubber surface is somewhat non-sticky and the ceramic surface is very smooth, which makes some wet or slightly sticky materials not easy to adhere to the inclined rib and cylinder wall, reducing the difficulty of cleaning and the risk of cross-contamination.

III. Impact resistance and vibration damping

1. buffering effect: Rubber base layers are extremely resilient and are able to absorb the tremendous impact energy generated when large pieces of material or particles fall. This is essential to protect the brittle ceramic pieces from being shattered.
2. Reduced noise and vibration: The damping properties of rubber help to reduce noise and vibration during operation of the mixer, creating a better working environment.

IV. Corrosion resistance

• Ceramic materials have inherent excellent chemical resistance to most acids, alkalis and solvents.
• Specialty rubbers (e.g. butyl rubber, EPDM, etc.) also have good corrosion resistance.
• This makes the design ideal formetallurgyThe mixing of some corrosive materials in the pharmaceutical and food industries.

Ceramic Rubber Diagonal Ramps / Backflow RampslinerIt's a kind of "armor" designed to cope with extreme working conditions.. It not only serves as a structural reinforcement, but more importantly, it serves as anReplaceable, ultra-resistant liners, which provides a high level of protection for core equipment, is a modern chemical,mining industryA key component of mixing equipment for highly abrasive industries such as the