No.26, Meisuan Road, High-tech Industrial Development Zone, Gucheng County, Hengshui City, Hebei Province, China. Inquiry Tel: 132-5323-2012

National Consultation Processing Customization Factory DirectMeet the differentiated needs for wear resistance in various industries
National counseling phone number:132-5323-2012

Three-in-one丨Straight rib丨Small porcelain ceramic rubber liner

Hengshui Tongyuan Wear-resistant Material Co., Ltd, currently produces nearly 100 kinds of wear-resistant materials. Customized consultation is available

  • Brand: Tongyuan
  • Manufacturer: Hengshui Tongyuan Wear-resistant Material Co.
  • Manufacturing instructions: design customization, factory direct
  • Size of workpiece: 520*500cm
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在工业生产的核心环节中,物料输送与处理的稳定性直接关系设备运行状态与生产效率。磨损、冲击、噪音、堵塞等问题,是多个行业在物料处理过程中常见的挑战。一款兼具多维度防护性能的liner产品,能为生产流程提供更全面的保障。​

triple陶瓷橡胶直筋衬板,整合耐磨、抗冲击、防堵塞等多重实用特性,通过材料协同设计,成为适配多行业物料处理需求的防护产品。​

它并非简单的材料叠加,而是基于物料处理场景的优化组合:高致密aluminum oxide陶瓷赋予产品良好的耐磨基础;柔韧高弹的特种橡胶作为基体,可缓解物料冲击带来的影响并降低运行噪音;科学设计的直筋结构,有助于引导物料顺畅流动,减少粘附与堵塞情况的发生。三者协同作用,实现了多性能的均衡适配。​

这款综合性能突出的衬板,已在多个行业场景中得到实际应用,具体适配情况如下:​

一、火力发电与煤炭行业:输煤系统的稳定防护选择​

application scenario:原煤仓、落煤管、溜槽、筛分机、给煤机等。​

行业常见问题:煤炭及煤矸石在输送过程中,因硬度与落差因素,易对设备造成冲击与磨损;煤粉粘附结块可能引发堵煤,影响系统连续运行。​

产品适配价值:.

  • 耐磨特性适配:陶瓷表面硬度表现优异,在煤炭持续冲刷场景下,使用寿命较普通钢板有明显提升,减少频繁更换带来的不便;​
  • 冲击缓冲作用:橡胶层可有效缓解大块煤矸石坠落产生的冲击,降低设备本体受损风险,提升系统运行稳定性;​
  • 防堵设计优势:光滑的陶瓷表面与直筋导向结构相结合,助力煤料顺畅流动,减少粘附结块现象,为机组稳定运行提供保障。​

Two,clinker建材行业:粉磨工艺的高效适配方案​

application scenario:球磨机衬板、选粉机、溜子、旋风筒、生料库等。​

行业常见问题:水泥原料(石灰石、熟料等)磨蚀性较强,易造成设备内部磨损;运行过程中噪音明显,且粉体物料在弯头、溜槽处易堆积,影响粉磨效率。​

产品适配价值:.

  • 降耗增效适配:作为球磨机衬板,其重量低于传统manganese steel衬板,有助于降低设备运行能耗;耐磨性能的提升,可延长检修间隔,减少停机带来的生产影响;​
  • 降噪实用特性:橡胶基体能够吸收钢球与物料的撞击声,改善作业环境舒适度;​
  • 防堵导向作用:直筋结构可引导粉料快速通过,减少 “结拱” 现象,保障生产线流程顺畅。​

三、steelmetallurgical行业:高温物料的耐候防护适配​

application scenario:高炉喷煤系统、烧结矿溜槽、distill厂输送设备、除尘管道等。​

行业常见问题:烧结矿、焦炭等物料温度较高、棱角尖锐,同时存在磨损与冲击问题,对衬板的耐温性和韧性有较高要求。​

产品适配价值:.

  • 耐温耐磨均衡:特种橡胶具备良好的耐温性能,搭配高硬度陶瓷层,可适配高温物料的处理场景;​
  • 抗冲击防脱落:采用专用的橡胶与陶瓷硫metallurgy艺,增强了陶瓷块与基体的结合稳固性,在冲击环境下的整体韧性表现更优;​
  • 减少粘附堆积:陶瓷表面的光滑特性,可有效减少高温粉尘粘附,保持系统通畅,助力提升smelt metal流程效率。​

Four,minesPort行业:散货处理的长效防护选择​

application scenario:矿石输送溜槽、卸船机料斗、堆取料机、装车楼等。​

行业常见问题:铁矿石、铜矿等金属矿石密度大、硬度高,对设备磨损较为明显;港口marina吞吐量大,设备需长时间连续运转,维护时间相对紧张。​

产品适配价值:.

  • 使用寿命优势:在磨料磨损场景下,经实际应用验证,衬板使用寿命较传统产品有显著提升,降低维护成本与停机影响;​
  • 设备防护作用:橡胶层的缓冲特性可减少物料对设备的直接冲击,延长料斗、溜槽等主体设备的使用周期;​
  • 保障运行效率:助力物料顺畅流动,维持稳定的装卸速度,适配港口高效运营的实际需求。​

五、化工及其他行业:苛刻环境的多维度防护适配​

application scenario:化肥厂、铝厂、垃圾焚烧厂等领域的物料输送系统。​

行业常见问题:化工原料腐蚀性较强,铝厂物料磨蚀性高,垃圾焚烧厂物料成分复杂、杂质多,对衬板的综合性能要求更为苛刻。​

产品适配价值:.

  • 耐腐蚀适配性:陶瓷材质具备优异的耐化学腐蚀性,橡胶基体可根据介质特性进行配方调整,适配多种复杂环境;​
  • 综合防护优势:凭借耐磨、抗冲击、防堵的多维度性能,成为复杂物料处理场景的实用选择,减少各类问题带来的生产影响。​

选择三合一陶瓷橡胶直筋衬板,核心是选择多维度的防护价值与稳定的使用体验:​

  • 经济实用价值:较长的使用寿命,有助于节约更换件采购成本与停机带来的生产损失;​
  • 效率保障价值:防堵设计保障生产流程畅通,为整体生产效率提升提供支持;​
  • 安全运营价值:减少非计划停机维护频次,降低工人进入高危区域作业的风险;​
  • 环保适配价值:显著降低设备运行噪音,为绿色作业环境建设提供助力。​

在追求高效、节能、可持续发展的工业环境下,三合一陶瓷橡胶直筋衬板以其优化的复合设计和均衡的综合性能,广泛适配多个行业的物料处理需求。它不仅为设备提供可靠的防护,更能助力企业优化生产流程、降低综合成本,成为工业生产中实用的防护解决方案。

Let the 3-in-1 liner be the silent guardian of your production line, guarding your efficiency and effectiveness!

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In order to help industrial enterprises to accurately select and evaluate product suitability, the following from theCeramic layer, rubber layer, monolithic product, metal layerFour core components, listed in detailWear-resistant ceramic rubber composite linerThe key performance parameters, all data are verified by third-party testing organizations to ensure the authenticity and reliability.
I. Ceramic layer (high aluminum ceramics) performance parameters
act aslinerThe core wear-resistant parts of the high alumina ceramic layer directly determines the overall wear-resistant life of the product, the specific parameters are as follows:
parameter class
 
 
 
 
Specific indicators
 
 
 
 
Test Standards
 
 
 
 
core value
 
 
 
 
aluminum oxidequantity contained
 
 
 
 
≥92% (can be customized 95% high alumina type)
 
 
 
 
GB/T 25145-2010
 
 
 
 
The higher the content, the greater the hardness and abrasion resistance.
 
 
 
 
Mohs hardness
 
 
 
 
9 grade (second only to diamond)
 
 
 
 
GB/T 16534-2009
 
 
 
 
Resistant to high hardness materials (e.g. ores, gravel) washing away
 
 
 
 
bulk density
 
 
 
 
≥3.6 g/cm³
 
 
 
 
GB/T 25995-2010
 
 
 
 
The higher the density, the denser the structure and the more resistant to wear and tear
 
 
 
 
compressive strength
 
 
 
 
≥2000 MPa
 
 
 
 
GB/T 25145-2010
 
 
 
 
Withstand high-pressure impact of materials without breaking
 
 
 
 
Fracture toughness
 
 
 
 
≥4.5 MPa-m¹/²
 
 
 
 
GB/T 23806-2009
 
 
 
 
Avoid chipping of ceramics due to impact
 
 
 
 
Volumetric wear
 
 
 
 
≤0.03 cm³/1.61km
 
 
 
 
ASTM G65-2016
 
 
 
 
The wear life ismanganese steel3-5 times that of the liner
 
 
 
 
temperature range
 
 
 
 
-50℃~150℃ (short-term 200℃)
 
 
 
 
GB/T 16536-2008
 
 
 
 
Suitable for high temperature conditions (e.g. coal mills in power plants)
 
 
 
 
 
 
 
 
 

Second, rubber layer (natural rubber /) styrene-butadiene rubber) Performance Parameters
The rubber layer assumes the function of buffer, noise reduction and impact resistance, and its elasticity and aging resistance directly affect the overall stability of the liner:
parameter class
 
 
 
 
Natural Rubber (NR) Indicators
 
 
 
 
Styrene-Butadiene Rubber (SBR) Indicators
 
 
 
 
Test Standards
 
 
 
 
core value
 
 
 
 
Shore Hardness (Type A)
 
 
 
 
60±5 HA
 
 
 
 
65±5 HA
 
 
 
 
GB/T 531.1-2008
 
 
 
 
Balanced elasticity and support to avoid excessive deformation
 
 
 
 
tensile strength
 
 
 
 
≥18 MPa
 
 
 
 
≥15 MPa
 
 
 
 
GB/T 528-2009
 
 
 
 
Withstand material pulling without tearing
 
 
 
 
Elongation at break
 
 
 
 
≥500%
 
 
 
 
≥450%
 
 
 
 
GB/T 528-2009
 
 
 
 
Reduces equipment damage by absorbing large deformations during shock absorption
 
 
 
 
tear strength
 
 
 
 
≥35 kN/m
 
 
 
 
≥30 kN/m
 
 
 
 
GB/T 529-2008
 
 
 
 
Resistant to cuts from sharp edges of materials
 
 
 
 
Aging resistance
 
 
 
 
70℃×168h Aging: tensile strength retention rate≥80% elongation at break retention rate≥70%
 
 
 
 
70℃×168h Aging: tensile strength retention rate≥75% elongation at break retention rate≥65%
 
 
 
 
GB/T 3512-2014
 
 
 
 
No hardening and cracking for long term use, prolonging liner life
 
 
 
 
noise reduction
 
 
 
 
≥15 dB (vs. metal liner)
 
 
 
 
≥12 dB (vs. metal liner)
 
 
 
 
GB/T 23466-2009
 
 
 
 
Improvement of workshop noise environment, in line with industrial environmental standards
 
 
 
 
 
 
 
 
 

III. Overall products (triple(Composite Structure) Performance Parameters
Through thermal sulphurmetallurgyThe key parameters of the art-molded monolithic liner, which has to meet the combined requirements of "Wear Resistance + Impact Resistance + Ease of Installation", are as follows:
parameter class
 
 
 
 
Specific indicators
 
 
 
 
Test Standards
 
 
 
 
core value
 
 
 
 
Interlayer bond strength
 
 
 
 
≥5 MPa (ceramic - rubber) ≥8 MPa (rubber - metal)
 
 
 
 
GB/T 14522-2008
 
 
 
 
Eliminate interlayer peeling and shedding, and adapt to high-frequency vibration conditions.
 
 
 
 
impact strength
 
 
 
 
≥12 kJ/m² (20°C room temperature)
 
 
 
 
GB/T 1843-2021
 
 
 
 
Withstand high speed impacts (e.g. chute drop) without breakage.
 
 
 
 
Overall temperature range
 
 
 
 
-30℃~120℃ (long term) -50℃~150℃ (short term)
 
 
 
 
GB/T 2411-2008
 
 
 
 
Suitable for most industrial equipment conditions (e.g., chemical piping.),mines(Chute)
 
 
 
 
Installation Adaptability
 
 
 
 
Bolt hole tolerance: ±0.5 mmCustomizable size: 100×100mm~1000×500mm
 
 
 
 
GB/T 1804-2000
 
 
 
 
Adapts to different equipment installation needs, reducing the amount of on-site processing
 
 
 
 
weight comparison
 
 
 
 
Lighter than the same area of manganese steel liner 30%~40%
 
 
 
 
GB/T 28738-2012
 
 
 
 
Reduces equipment loads and extends equipment rack life
 
 
 
 
service life
 
 
 
 
2 to 5 years (depending on operating conditions)
 
 
 
 
Measured data from industrial sites
 
 
 
 
Reduces maintenance costs by reducing downtime replacement frequency
 
 
 
 
 
 
 
 
 

Fourth, the metal layer (Q235 steel / abrasion-resistant steel backing plate) performance parameters
As a support and mounting carrier, the metal backing plate needs to be strong and corrosion-resistant:
parameter class
 
 
 
 
Q235 Steel Index
 
 
 
 
Wear-resistant steel (NM400) index
 
 
 
 
Test Standards
 
 
 
 
core value
 
 
 
 
yield strength
 
 
 
 
≥235 MPa
 
 
 
 
≥400 MPa
 
 
 
 
GB/T 700-2006
 
 
 
 
Withstand the weight of the liner and material without bending
 
 
 
 
tensile strength
 
 
 
 
375~500 MPa
 
 
 
 
600~800 MPa
 
 
 
 
GB/T 700-2006
 
 
 
 
Avoid backplate breakage due to bolt pulling during installation
 
 
 
 
corrosion resistance
 
 
 
 
After surface phosphating treatment: Salt spray test ≥ 48h No corrosion
 
 
 
 
After surface phosphating + spraying treatment: salt spray test ≥ 96h No rusting
 
 
 
 
GB/T 10125-2021
 
 
 
 
Adapt to wet and dusty working conditions (e.g. mines, power plants)
 
 
 
 
Thickness Specification
 
 
 
 
3~6 mm (conventional)
 
 
 
 
5~8 mm (high impact conditions)
 
 
 
 
Customized standards
 
 
 
 
Balanced strength and weight for different equipment loads
 
 
 
 
 
 
 
 
 

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