No.26, Meishirt Road, High-tech Industrial Development Zone, Gucheng County, Hengshui City, Hebei Province, China. Hotline: 132-5323-2012

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Two-in-one rubberized wear-resistant steel plate for double protection

Hengshui Tongyuan Wear-resistant Material Co., Ltd, currently produces nearly 100 kinds of wear-resistant materials. Customized consultation is available

  • Brand: Tongyuan
  • Manufacturer: Hengshui Tongyuan Wear-resistant Material Co.
  • Manufacturing instructions: design customization, factory direct
  • Workpiece size:*Shaped customization
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In the field of industrial production, the wear and tear problem faced by equipment has always been a key factor affecting productivity and cost control.2-in-1The emergence of rubber wear-resistant steel plate has brought a new solution for many enterprises, the following will provide you with a detailed analysis of its advantages and disadvantages and performance parameters.

vantage:.

  • Excellent wear resistance: The steel plates in the product are made ofyour (honorific)manganese steelThe steel is made by a special process. Its hardness is extremely high, the Mohs hardness can reach 7 or so, in the high impact load, the surface will produce a hardening effect of wear-resistant performance is outstanding, compared with ordinary steel, wear-resistant enhancement of several times or even dozens of times. Take common working conditions as an example, in the environment of frequent impacts and friction of materials, ordinary steel plate may appear in a short period of time obvious wear and tear, while the two-in-one rubber wear-resistant steel plate can be used for a long time to maintain a good state, greatly extending the replacement cycle of the equipment.
  • Excellent impact resistanceThe existence of the rubber layer gives the product good cushioning performance. When subjected to high-speed impact of the material, the rubber can effectively absorb the impact, to avoid the steel plate due to the instantaneous strong impact and fracture, played a protective role in the equipment, to ensure that the entire composite steel plate in the impact can still maintain the structural integrity and normal work, this feature makes it in the material drop large, strong impact occasions (such as)fired power plant (i.e. fired by coal, oil or gas)of the coal delivery system,metallurgicalsteel(industry's hoppers, etc.) performed well.
  • Good anti-clogging propertiesThe combination of ceramics and rubber has a smooth surface, which makes the materials not easy to stick and accumulate, effectively prevents the blocking phenomenon during the operation of the equipment and guarantees the smooth production process, especially suitable for conveying viscous materials or materials that are easy to be clumped.

drawbacks:.

  • Limited temperature range: In general, 2-in-1 rubberized wear-resistant steel plates are suitable for room temperature or environments with relatively little temperature change. Although different formulations of rubber and steel plate can withstand a certain temperature range, high temperature, scorching heat, large temperature difference and other environments may accelerate the aging of rubber, affecting the bonding strength of steel plate and rubber, which in turn reduces the service life of the product. For example, it is less suitable for use in some high-temperature kiln peripherals.
  • Relatively high costThe purchase cost of 2-in-1 rubberized wear-resistant steel plate is a bit higher than that of ordinary steel plate due to its special material composition and production process. However, from the point of view of long-term cost, its long service life and low maintenance frequency can make up for the initial high purchase investment.

With its unique performance advantages, 2-in-1 rubber wear-resistant steel plate has significant value in many industrial areas of wear-resistant applications, enterprises can be based on their own actual working conditions and demand for reasonable selection.

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  • Abrasion resistanceAbrasion resistance of 0.07g/c㎡ (at 980N 1200RPM 900min) means minimal wear in standard test environments, providing long-lasting, reliable wear protection for equipment.
  • Rubber Physical PropertiesSpecial rubber layer, tensile strength (Mpa) ≥ 30, to ensure that the rubber layer is not easy to break when pulled by external forces; tensile extension (%) ≥ 250, so that it has a good tensile properties; Shore hardness (degrees) between 65 - 75, this hardness range not only ensures the elasticity of the rubber cushioning effect, but also has a certain degree of abrasion resistance; torn deformation (%) ≤ 24. The deformation of tearing (%) ≤ 24, which indicates that the rubber can recover its original state well after deformation by force; the adhesive force (Mpa) (shear stress) of rubber and ceramic ≥ 3.0, which ensures that the ceramic and the rubber are closely bonded and will not be easily separated in the process of use.
  • temperature resistance: Normal operation is generally possible in environments ranging from -30°C to 120°C, but as noted earlier, exceeding this temperature range may have an impact on product performance.

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