What are the wear parts of power equipment? Comparison of functions and advantages of wear-resistant lining plate, axle tile, nylon products

Date: 2025/07/15 Categories: Company News Views: 74

electrical powerIndustry.Wear-resistant liner,axle tilecap (a poem)Nylon products因其独特的性能(如耐磨性、Self-lubricating性、耐腐蚀性等)被广泛应用于关键设备中,以下是它们的主要作用及典型应用场景:


1. Wear-resistant liners

corresponds English -ity, -ism, -ization::

  • Anti-wear protection: Used in areas susceptible to particulate material washout or mechanical friction to extend equipment life.
  • impact resistance: Absorb the vibration or impact energy during the operation of the equipment and protect the foundation structure.
  • corrosion resistance: Provides protection in wet or chemically-mediated environments (e.g., desulfurization systems).

typical application::

  • coal transportation system: Lining of coal hoppers, coal drop tubes, and screens to prevent coal from abrading metal surfaces.
  • coal mill:内部liner抵御煤粉的长期冲刷。
  • Hydraulic ash removal system: Ash pipe liner to resist slurry abrasion.
  • Desulfurization equipment: Absorption tower lining, resistant to gypsum slurry and chemical corrosion.

Common Materials: High-chromium cast iron, ceramic composite liner, ultra-high molecular weight polyethylene (UHMWPE) and so on.


2. Shaft tiles (plain bearings)

corresponds English -ity, -ism, -ization::

  • Support and Friction Reduction: Provides low-friction support for rotating shafts and reduces energy consumption.
  • vibration and noise absorption: Reduces vibration and noise during equipment operation.
  • self-lubricating: Some materials (e.g., nylon composite shingles) can work for short periods of time when lubrication is inadequate.

typical application::

  • Hydraulic turbine bearings: Withstand high speed rotation and heavy loads of hydraulic turbines.
  • Generator bearings: Supports the rotor shaft and requires high precision and wear resistance.
  • Pumps: e.g. sliding bearings for circulating water pumps, feed pumps.
  • Fans & Blowers: Large fan shingles for cooling systems.

Common Materials: Bachmann alloys, copper-based alloys, nylon composite shingles (e.g., MC nylon), etc.


3. Nylon products

corresponds English -ity, -ism, -ization::

  • Lightweight & Corrosion Resistant: Replaces metal parts, reduces weight and does not rust.
  • electrical insulation: Avoid the risk of current conduction in electrical equipment.
  • Wear-resistant and self-lubricating: Reduces maintenance requirements and is suitable for oil-free lubrication environments.

typical application::

  • Insulated parts: Nylon gears and brackets in circuit breakers and switches.
  • conveying system: Nylon pulleys and rails for cable laying equipment.
  • Seals and Gaskets: Sealing rings (e.g. polyamide nylon) resistant to oil and chemical media.
  • structural member: Nylon blades for transformer cooling fans, distribution box housings.

Common Materials: MC nylon, PA6, PA66, reinforced nylon (e.g. glass fiber filled).


Comparative advantages

character radicalCore AdvantagesMatching Demand in the Power Sector
Wear-resistant linerResistant to abrasion and impactExtend the life of highly abrasive equipment and reduce downtime
axle tileFriction reduction, load resistance, vibration absorptionEnsure stable operation of rotating equipment
Nylon productsLightweight, insulating, chemical resistantSafe insulation for complex environments

summarize

These materials play a key role in the power industry by enhancing the wear resistance, reliability and efficiency of equipment. Example:

  • Wear-resistant liners reduce the maintenance cost of coal transmission systems in coal-fired power plants;
  • High-performance shaft tile ensures long-term stable power generation of hydraulic turbine;
  • Nylon insulators guarantee the safety of power distribution equipment.
    With the development of material technology (e.g. ceramic coating, composite nylon), its application range and performance will be further expanded.
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