What is the choice of wear-resistant materials in the machinery industry? Ceramic Rubber Liner, Nylon Products, Bakelite Products Application Analysis

InminesBuilding materials, machine tools, etc.(old) cunningfield, equipment wear and tear is a core issue that leads to breakdowns and downtime and soaring maintenance costs.Ceramic Rubber Liner,Nylon products,Gluewood productsAs a key material to address the needs of wear resistance, with their unique performance, to provide efficient wear-resistant solutions for different working conditions, and become the preferred choice of machinery enterprises to reduce costs and increase efficiency.

First, ceramic rubber liner: mining / building materials equipment "anti-wear shield"

central roleThe "Hard Material High Speed Scouring + Impact" scenario is designed to provide double protection for the inner wall of ball mills, chutes, silos, etc., to isolate the direct wear of ore, sand, coal dust and other materials on the metal shell, to avoid equipment shutdown due to abrasion through the leakage of material.

Highlighting Advantages:.

1. Strong abrasion resistance: with high hardnessaluminum oxideCeramics as wear-resistant layer, Mohs hardness ≥ 9, wear-resistant performance is the traditionalmanganese steellinerIt is 3-5 times the size of the liner, which significantly extends the replacement cycle of the equipment liner and reduces frequent repairs.

2. Impact resistant and unbreakableThe rubber matrix has high elasticity to cushion the impact of falling materials (e.g. steel ball impact in mining ball mills), solving the pain point of pure ceramics that is easy to break, and adapting to high-impact working conditions.

3. noise reduction and consumption reductionThe rubber layer can absorb the noise of the equipment operation, compared with the metal lining plate noise reduction of 10-15dB, and at the same time reduce the friction resistance of the material conveying, reduce the energy consumption of the equipment.

typical application: Mining ball mill / rod mill lining, power plant coal fall pipe wall, distributor, concrete mixing plant silo liner,PortShip unloader hopper protection, etc.

Second, nylon products: mechanical transmission / conveyor "lightweight wear-resistant can do"

central roleIt replaces metal in the production of transmission and conveying parts, solves the problems of friction loss, excessive weight of parts and oil pollution in low and medium load scenarios, and is suitable for food, textile, machine tools and other fields of machinery.

Highlighting Advantages:.

1. Self-lubricatingno maintenanceThe material has its own lubrication characteristics, with a coefficient of friction as low as 0.1 (only 1/3 of steel), eliminating the need for frequent lubrication, preventing metal parts from seizing due to insufficient lubrication, and eliminating oily contaminated materials (especially suitable for food machinery).

2. Lightweight Load ReductionDensity is only 1.1g/cm³, 1/7 of steel, when making rollers, gears and other parts, it can reduce the overall weight of the equipment, reduce the running load of the belt conveyor and transmission system, and prolong the life of the motor.

3. Corrosion and impact resistance: Resistant to acid and alkali, organic solvent corrosion (adaptable)metallurgyThe impact strength is 5 times higher than that of ordinary plastics, which can withstand minor collisions during material handling and prevent parts from becoming brittle.

typical applicationTextile Machinery Light Duty Gear, Belt Conveyor Nylon Roller, Machine Tool Guide Slider, Chemical Equipment Corrosion Resistant Baffle Plate, Food Machinery Conveyor Roller, Fitness Equipment, etc.

Third, glue wood products: machine tools / electrical equipment "insulation wear supporting role"

central roleFocusing on the scenario of "low speed and light load + insulation protection", it provides low-friction support for manual parts of machine tools and axes of electrical equipment, and at the same time isolates the current from the risk of static electricity or leakage, so it is suitable for the mechanical working conditions where insulation is required.

Highlighting Advantages:.

1. Strong insulationPhenolic resin laminated material as the substrate, insulation resistance ≥ 10¹²Ω, can block the conductive path between the shaft system and the equipment shell, suitable for machine tool handwheel shaft, motor insulation.axle tileand other parts that need to be protected against electrical leakage.

2. Low cost and easy maintenanceThe price is only 1/3 of that of copper and alloy shingles, and the material is soft, so it is not easy to damage the shaft journal when installing, and it is convenient to replace it after wear and tear, which reduces the maintenance cost of small and medium-sized machinery enterprises.

3. Stable and low frictionWhen used with a small amount of lubricant, the coefficient of friction is stable (0.15-0.2), suitable for low-speed operation (≤1000r/min) sliding friction scenarios, such as machine tool screw shaft tile, textile machinery roller shaft tile.

typical application: Handwheel shaft tile for general lathe, small shaft liner for printing machine transmission, insulation support shaft tile for low voltage motor, roller shaft tile for textile carding machine.

three modelsabrasion resistant materialHow to choose? Depends on the working conditions to choose the right product

• If the equipment needs to cope withHigh impact, high wear(e.g. mining mills, power plant chutes), choose ceramic rubber liners to prioritize the guarantee of anti-wear and anti-impact.

• If a solution is requiredLightweight, self-lubricating drive/conveyor components(e.g. food machinery, textile machinery, low-speed machinery), choose nylon products, taking into account wear resistance and environmental protection.

• If inLow speed light load + insulation requiredScenarios (e.g., manual axes in machine tools, electrical equipment), select rubberwood products for basic wear and insulation protection at low cost.

Ceramic rubber liners, nylon products, rubber wood products accurately match the different wear-resistant needs of the machinery industry, help equipment to extend the service life, reduce maintenance costs, is the quality of mechanical enterprises to improve production efficiency.